Industry Blog

Can a petrol engine run on methanol?

Allianpower

If you’ve ever wondered about alternative fuels for your petrol car, methanol might have crossed your mind. Methanol, also known as wood alcohol, is a common chemical. But can your regular petrol engine run on it? Let’s break this down simply.

First, What Is Methanol?
Methanol (chemical formula CH₃OH) is a clear, colorless liquid. It’s cheaper than petrol in many places and can be made from materials like coal, natural gas, or even plant waste. This makes it a popular candidate for “greener” fuel.
Key Differences Between Methanol and Petrol
To understand if petrol engines can use methanol, let’s look at their main differences:

Feature

Methanol

Petrol 

Energy Content

Lower (about 45% of petrol )

Higher (100% as reference)

Octane Rating

Higher (100-115)

Lower (87-93 for regular grades)

Corrosiveness

More corrosive (harms metal/rubber)

Less corrosive

Volatility

Lower (harder to evaporate in cold)

Higher (easier to evaporate)

Can a Petrol Engine Run on Methanol?
Short answer: No, not directly. Here’s why:

1.Corrosion Problem

Methanol reacts with metals like aluminum and zinc, which are common in petrol engines. It also breaks down rubber parts (like hoses and seals). Over time, this causes leaks and engine damage.
  1. 2.Lower Energy Content
As the table shows, methanol has much less energy than petrol . If you put pure methanol in a regular engine, your car would:
  • Have less power (slower acceleration)
  • Need to refuel more often (e.g., a 500 km range with petrol drops to ~225 km with methanol)
  1. 3.Cold-Start Issues
Methanol doesn’t evaporate easily in cold weather. In winter, a regular engine might not start at all with methanol.
How to Make a Petrol Engine Use Methanol?
You can modify a petrol engine to run on methanol. Here are the key changes:

1.Replace Rubber/Metal Parts: Use methanol-resistant materials (like Viton rubber for hoses and stainless steel for fuel lines).

  • 2.Adjust the Fuel System: Install a bigger fuel injector. Since methanol has lower energy, the engine needs 2-3 times more fuel to make the same power.
  • 3.Modify the Engine Control Unit (ECU): The ECU is the “brain” of the engine. It needs new settings to handle methanol’s different burning speed.
Example Calculation: Fuel Consumption
Let’s say your car uses 10 liters of petrol to drive 100 km. How much methanol would it need after modification?
  1. 1.Petrol energy per liter: ~34 MJ/L
  1. 2.Methanol energy per liter: ~15.3 MJ/L (45% of petrol )
  1. 3.Energy needed for 100 km: 10 L × 34 MJ/L = 340 MJ
  1. 4.Methanol needed: 340 MJ ÷ 15.3 MJ/L ≈ 22.2 L
So, you’d need about 22 liters of methanol to drive 100 km—more than double the petrol amount.
Pros and Cons of Methanol as Fuel

Pros

Cons

Cheaper than petrol 

More fuel consumption

Higher octane rating (safer for high-performance engines)

Corrodes engine parts (needs modification)

Can be made from renewable materials

Cold-start problems in winter

Produces less harmful emissions (like CO)

Harder to find at gas stations


Conclusion
A regular petrol engine can’t use methanol directly. But with modifications (new parts, adjusted fuel system, and ECU changes), it can work. Methanol is cheaper and cleaner, but it means more frequent refueling and extra costs for modifications. If you want to try methanol, talk to a professional mechanic first—don’t just pour it into your car!

Message us for more information

Please let us know your request, we will get back to you within 24 hours.